Batch Foam Machine
Model: BFMS
Batch foam machines are designed for the production of flexible PU foam blocks, through a one-block-at-a-time process. These machines are ideal for entry-level PU foam production, catering to small to medium-scale output requirements.
Standard Equipment:
- Block by block process.
- Density 10 to 32.
- Automatic timed mixing and pouring.
- Capacity upto 40 blocks per 8 hours.
General Specifications
GENERAL SPECIFICATION
:
MODEL BFMS
MOTOR
:
10 H.P. Controlled by A.C. Drive
BUCKET
:
210 Liters
MIXING CAPACITY
:
125 KG
MATERIAL DISCHARGE
:
From bottom controlled by pneumatic cylinder
WEIGHING SCALE
:
Electronic scale: 6 and 300 k.g.
CONTROL PANEL
:
Has all the push buttons, two preset speeds with timers and variable frequency drive for the mixer motor.
MOULD
:
One mould of 6ft. x 6ft.
COMPRESSOR
:
2 HP Compressor Provided
SPACE REQUIRED
:
4m x 8m
POWER REQUIRED
:
9 KW
POWER SUPPLY
:
415V AC 50Hz
Process
- First, pre weighed water and TDI are poured into their respective pouring tanks, placed just above the main mixing vessel.
- Polyol and catalysts are weighed manually and poured into the mixing vessel and first mixing is started by pressing the speed 1 push button
- Now the TDI + Water valves are opened(from the control panel)
- Once TDI+Water are poured into the mixing vessel, Speed 2 is switced ON
- The machine mixes the chemicals & releases them into the mold
- The open window in the mold is closed manually.
- The block may be demolded after 5 to 10 minute.