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Batch Foam Machine

Batch Foam Machine
Model: BFM

Batch foam machines are designed for the production of flexible PU foam blocks, through a one-block-at-a-time process. These machines are ideal for entry-level PU foam production, catering to small to medium-scale output requirements. They offer a capacity of up to 30 to 40 blocks per 8-hour shift, with a density range from 10 to 32.

Basic Batch Foaming Machine
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General Specifications
GENERAL SPECIFICATION
:
MODEL BFM
MIXER MOTOR
:
10 H.P. with AC drive for speed control
MIXING TANK
:
210 Liters
MIXING CAPACITY
:
125 KG
MATERIAL DISCHARGE
:
From bottom by manually operated lifting mechanism
CONTROL PANEL
:
One mould of 6ft. x 6ft. having aluminium sheets on sides & wooden board on the base
SPACE REQUIRED
:
4m x 8m
POWER REQUIRED
:
10 HP
POWER SUPPLY
:
415V AC 50Hz
Process
  1. First, all chemicals are weighed & kept ready for the process.
  2. Polyol and catalysts are poured into the mixing vessel and first mixing is started by pressing the speed 1 push button.
  3. Now TDI & Water are poured in quick succession & Speed 2 is switched ON.
  4. The machine mixes the chemicals & releases them into the mold.
  5. The open door in the mold is closed manually.
  6. The block may be demolded after 5 to 10 minutes.